Machinery Matters | The Merlo Uk & Ireland Blog

ROTO Spotlight

Written by Sample HubSpot User | Mar 17, 2025 2:33:42 PM

 

 

Merlo ROTO: Today’s Rotating Telehandler of Choice

As job sites become more complex and space constraints increase, the need for versatile, high-performance lifting equipment has never been greater. Enter the Merlo ROTO series—an innovative range of rotating telehandlers that offer unmatched flexibility, efficiency, and safety. With models designed to suit a variety of applications, the Merlo ROTO is the go-to choice for contractors seeking an edge in productivity and adaptability.

A ROTO for Every Need

Compact and Manoeuvrable: ROTO 40.16S & 40.18S

At the entry level, the compact ROTO 40.16S and 40.18S (up to 4 tonnes and 15.8m and 17.7m lift height) offer a 415-degree rotation, making them ideal for confined urban construction sites and small-scale forestry applications. They feature a simple up and down stabiliser system and are equipped with a two-speed hydrostatic 40kph transmission. Eco Power Drive (EPD) maximises efficiency by adjusting speed only when needed, reducing noise levels and improving fuel economy. EPD also integrates a self-accelerating joystick, enhancing both performance and operator comfort.

 

Mid-Range Powerhouse: ROTO 50 Series

Stepping up, the 5 tonne lift capacity ROTO 50.21SPLUS (21m) , 50.26SPLUS (25.9m), 50.30SPLUS (29.2m), and 7 tonne, 70.24SPLUS (24.2m) feature the standout 20-degree tilting cab to give the operator the best possible view of high-elevation tasks.

The dual hydraulic pump ensures faster cycle times, while the continuous rotation turret and "out and down" automatic stabilisers with levelling, simplify machine setup, improving both safety and efficiency. These models take the larger ZM3 Merlo ‘tac-lock’ headstock catering to loads over five tons.

 

 

 

Heavy-Duty Excellence: ROTO 50.35SPLUS & 70.28SPLUS

At the top end of the spectrum, the 5 and 7 tonne capacity ROTO 50.35SPLUS (34m lift height) and ROTO 70.28SPLUS (28m) come standard with CVTRONIC transmission, providing seamless acceleration from 0 to 40kph across tortoise and hair ranges. These machines are built for the most demanding job sites, delivering maximum performance with minimal operator effort.

Innovative Features for Maximum Productivity

All UK ROTO models come with a rear full-locking differential, controlled via a floor button for superior off-road traction. Well-positioned chassis steps facilitate easy cab access, with additional engine-side steps on models exceeding 21m in lift height.

Operator-Focused Cab Design

The ROTO cab prioritises ease of use and comfort, featuring:

  • simple and easy access to the cab, the door of a Merlo telehandler can lock open up to 180°. In addition, the inside of the door is equipped with a large handrail to help the operator when getting in and out of the cab
  • A convenient ground-level door latch eliminates the need to climb up to secure the cab.
  • Developed according to automotive standards, Merlo’s optional cab air-conditioning cuts the warm-up and cool-down times in half compared to a conventional air conditioning system. The inlet vent is placed on the side of the cab, away from potential sources of dust and dirt, while inside there are 8 vents.

Inside the cab, the operator can find clear, simple controls, grouped into three functional areas

  1. Machine management: stabilisers, park brake, cab tilting (where present), steering, and suspension- (where present).
  2. Joystick functionality: locks and continuous flow management.
  3. Safety system operation:10” screen for profile settings and movement limitations.

Dual joystick operation: even with the left-hand joystick raised, in normal telehandler configuration, the right-hand joystick will still facilitate the slew function - ideal for pick-and-carry operations, maybe even taking materials to the lift site, when the operator may be in and out of the cab regularly.

Customisation: the standard terminal allows users to set individual operator profiles. Different flow rates can be set to speed up or slow down certain functions and a movement limitation lock stop an operator accidently slewing into danger - improving precision and safety.

Enhanced Safety Systems

Advanced safety automation features:

  • Automatic stability recognition: If stabilisers aren’t fully extended – e.g. the area isn’t large enough for the legs to be fully extended, the machine recognises this and self-adjusts, restricting movement to the side where the legs are not fully deployed, preventing overload scenarios - a huge safety benefit
  • ASCS (Adaptive Safety Control System): A patented system that detects Merlo TreEmme attachments via a headstock disc and dynamically adjusts load charts to prevent overloads.

Versatility Across Applications

ROTO telehandlers aren’t just for lifting—they’re multi-functional workhorses. With a range of attachments, they can seamlessly transition into:

  • Cranes (with hooks and winches)
  • Aerial work platforms (with operator platforms)
  • Material handling solutions (with specialised booms)
  • Tree surgeons for safe removal of dying and hazardous trees

Remote control allows operators to control turret operations from the ground or an operator platform, making them even more adaptable for diverse job site conditions.

Why Contractors Choose Merlo Rotating Telehandlers

Traditional telehandlers and cranes can be limiting in tight, complex workspaces. A Merlo Roto eliminates these constraints by providing:

  • 360° rotation for superior reach and efficiency.
  • Higher lifting capacities and extended reach.
  • Multi-purpose functionality, replacing telehandlers, rough terrain cranes, and aerial work platforms with a single machine.

The Smart Investment

For contractors navigating tighter deadlines, evolving regulations, and rising costs, investing in a Merlo ROTO telehandler means:

  • Increased productivity—up to 100% more efficiency compared to fixed telehandlers.
  • Reduced wear and tear on job sites due to minimal repositioning.
  • Greater versatility, allowing one machine to do the work of many.

Whether renting or purchasing, a Merlo ROTO telehandler delivers unparalleled efficiency, safety, and adaptability, making it the ultimate lifting solution for today’s challenging construction environments.

At BAUMA 2025, Merlo will be previewing an all-new ROTO range which will build on existing technology to deliver a host of new features set to increase safety and performance even further. The new range will be available in the UK in 2026.